Design Proposal



Problem Overview:

    As discussed by Tandon, Yang, and Baron [1], Psoriasis is a skin condition that causes redness and irritation; a common treatment for this is phototherapy. One major limitation of this type of therapy is that most treatments are administered in a hospital. The goal of creating a wearable light therapy system is to limit psoriasis patient’s time spent receiving treatment. Light therapy is usually administered in a hospital or at home with a personal phototherapy unit. This type of therapy is only successful when treatment is consistent in many ways; therefore, the wavelength of light applied, light intensity, ease of use (to promote consistent application), are paramount. The goal of this project is to design a wearable light therapy system to provide patients with flexibility and increase the quality of life for psoriasis patients.

Design Constraints:

     The current design for the wearable LED light for photodynamic therapy is a 5 cm by 5 cm grid composed of 90 LED’s arranged in a matrix of positive and negative alternating conductive thread. This design must be able to flexibly fit on patient’s arm or leg. The wearable LED light therapy design, must be foremost a working therapy system in which patients are receive the same standard of treatment as would be given in a normal hospital setting. Mechanisms to dissipate heat as well as maintain the device’s battery lifespan are critical points that are being explored for the final design.

Pre-Existing Solution:

     Pre-existing phototherapy applications are standard hospital treatment, home phototherapy units, and other wearable LED prototypes. Hospital therapy is time consuming and costly [2]. Home phototherapy has alleviated some of the time burden places on psoriasis patients, although home systems vary in prices depending on the size and needs of the patient. Wearable phototherapy units are still in the prototype stages of development but this design is intended to be simple and cost effective.


Design Goals:


     The goal of this design is to offer a portable light source so that photodynamic therapy may be implemented outside of the hospital setting.  The portable light source must be battery operated and flexible.  In order to do this, LEDs will be secured into a circuit matrix (such as the one seen below in Figure 1) using conductive thread and conductive epoxy.  This matrix can be of various sizes and easily woven into different materials.  This allows the light matrix to be made into a bandage wrap that can be worn by the patient during treatment.






Deliverables:


     The deliverables of this project include creating a prototype LED matrix, testing the LED matrix, modifying the matrix, creating individual designs for specific areas and an initial design for implementation of bandages.   To test the LED matrix, first the device will be turned on and any problems will be trouble-shot and dealt with accordingly.  Once the matrix is running properly, the light and heat output of the LED matrix, along with the battery life output, will be measured.  The matrix will be modified to the proper specifications of heat and light output.  Once this is complete, designs will be drafted that will account for different shapes and sizes of treatment areas.  Finally, the prototype  will be attached to fabric and created into a portable bandage.

Project Schedule:

·         Week 1
o   The project was introduced and reviewed
o   Blogger account was setup to report progress
o   Pre-existing design solution was discussed
·         Week 2
o   Building materials were introduced
o   Supplies were organized and selected
o   For next week: test supplies, work on LED matrix design and publish a design proposal
·         Week 3
o   Finalize LED matrix design
o   Begin assembly of matrix
o   For next week: order necessary parts for final circuit
·         Week 4
o   Complete assembly of LED matrix
o   Attach matrix to power circuit
o   For next week: investigate measuring light and heat intensity
·         Week 5
o   Measure light and heat output of the LED matrix
o   Begin modifying circuit for variable intensity
o   For next week: complete variable intensity modifications
·         Week 6
o   Measure light and heat intensity at multiple power settings
o   Begin designing wearable assembly
o   For next week: investigate LED heat dissipation
·         Week 7
o   Finalize wearable design incorporating potential heat dissipation
o   Begin assembly of final wearable design
o   For next week: order necessary parts for final wearable design
·         Week 8
o   Complete wearable design
o   Measure light and heat intensity of wearable design
o   For next week: begin working on final report and presentation
·         Week 9
o   Investigate possible improvements and next steps for the design
o   Work on final report and presentation
o   For next week: complete final report and presentation
·         Week 10:
o   Present design
o   Turn-in report


Projected Budget:
           
·         SMD Red 1206 Chip LED
o   Part number: UT-652UR
o   100 needed
o   $0.58 per unit
o   660nm SMD LEDs for use in LED matrix
·         Conductive Sewing Thread
o   Part number: 260151023534oz
o   1oz hobby cone needed
o   $34.95
o   Conductive thread for use in assembling led matrix
·         CircuitWorks Conductive Epoxy
o   Part number: CW2400
o   7g epoxy / 7g hardner
o   $70
o   Conductive epoxy for attaching LEDs to the conductive thread
·         Resistor
o   Standard resistor
o   Undetermined size / quantity
o   $1.09
o   Current limiting resistor for LED matrix
·         Elastic Bandage
o   Standard elastic bandage
o   Undetermined size / quantity
o   $6.49
o   Bandage for mounting LED matrix

Total projected budget: $170.53

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